
Crates Direct USA, LLC

Custom Crate Sizing
We build ISPM-15 compliant crates in any size you need, from packaging for computer chips smaller than a smartphone to housings for aerospace components over 20 feet long. Whatever you're shipping, we have a crating solution that gets it there securely.
Precision CNC Cut Foam and Packing Solutions
Using proprietary software, our state-of-the-art laser cutting and CNC machines ingest a 3D image of your product and cut foam to fit its exact shape and dimensions. Available in six different densities, the foam is then secured into the crate, providing maximum support and protection throughout the entire shipping process. We carry a wide variety of foam grades, densities, stiffnesses, and textures to ensure the correct fit for your product every time.


Leak-Proof Crate Liners
Many customers ship parts or products that contain hazardous materials, and it only takes one leak to trigger a cascade of insurance claims, environmental compliance issues, and cleanup costs. Whether it's machinery filled with oil and lubricant or a battery prone to acid leaks, our heavy-duty liners are engineered to keep every crate fully sealed and leak-proof.
Efficient Transport
Unlike regular pallets that can’t be stacked, our stackable wooden shipping crates maximize your storage space while keeping your products secure. Built from durable, high-quality lumber, these crates protect your items from damage, allow for easy handling with forklifts, and can be stacked confidently without risk. That means more efficient shipping (nearly 5x more space efficient than pallets alone), safer transport, and a cleaner, more organized warehouse — all while giving your products the protection they deserve.

Flat Pack Crates
We offer a wide selection of flat-packed shipping crates are designed for maximum efficiency — they ship in a compact, low-profile form, allowing you to transport many crates at once (in some cases, over 1,000 crates in a single truck load) without wasting space. Compared to pre-assembled crates, the flat-packed crates save on shipping costs, simplify storage, and can be quickly assembled when you need them — delivering flexibility, efficiency, and cost savings in every shipment. The flat-packed crates come with screws and assembly instructions, and most crates can be assembled in 3 minutes or less.


Custom Logos, Branding, and Decals
Product safety will always be our top priority, but we also know that your brand matters just as much as what's inside the crate. That's why we offer customers the option to customize their crates with:
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Custom painted crates
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Stamped or stencil painted logos
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Any other markings to help distinguish your crates
Guaranteed Compliance
Every crate that we build is guaranteed to meet or exceed the requirements of various domestic and international shipping requirements, including:​

ISPM-15 Compliant

UN/ISO Packaging and Labeling Standards